Complete Extrusion Line for the Extrusion of Your Profiles
Discover the perfect solution for your production: A complete extrusion line designed with a focus on standardization, maximum machine utilization, as well as increased productivity. Our complete solutions combine extruders, calibration tables with innovative components, high-quality tools, and digital features to enhance your manufacturing process and take the quality of your profiles to the next level.
Whether it is substituting aluminum profiles with innovative PVC profiles including multi-inline punching and inline sawing, developing XXL profiles made of polyethylene for the automotive industry, COEX-TPE profiles with inline-inserted contact wires, or equipping a complete window profile extrusion system including full window system development – extrunet masters every challenge. With our expertise and passion for technology, we drive profile extrusion forward and offer solutions that inspire!
Let’s realize your extrusion line together! Contact us and explore the diverse possibilities for your production.
Extrunet Machines & Digital Solutions.
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All data of your extrusion process at a glance. For continuous monitoring and evaluations.
The data is stored, analyzed, and displayed in a Grafana dashboard. No matter where your machines are located in the world. With e:DIGI, you can conveniently monitor the productivity of your systems from your desk chair.
Powerful, perfectly integrated, and an unbeatable price-performance ratio - the economical and efficient solution for your extrusion line.
Post co-extrusion is the most efficient solution for integrating, for example, gaskets directly into the extrusion process. Our single-screw extruders are equipped with a modern, user-friendly PLC control system with a touch screen. Take advantage of post co-extrusion with optimized production flexibility for profiles in single- and multi-component designs.
Screw diameter Ø 22 / 30 / 42 / 52 mm
Available as:
Standalone unit
Mounted laterally on the calibration table
Piggyback machine
Perfectly suited for standard applications of thermoplastic materials. Our modular extruder is characterized by high production quality, low wear, and an excellent price-performance ratio.
High productivity due to short setup times and high process stability. High energy efficiency through intelligent vacuum management and cooling water savings.
Fast and easy assembly of die systems. All assembly tools and standard die components within easy reach.
Early warning of profile breakages and partial profile breakages – visually, acoustically, and digitally – already within the dry calibration phase.
The Performance Line is an extrusion line for the highest demands and offers a high-end standard. It is available in a variety of configurations, including different lengths, widths, and energy-saving options.
The space-saving extrusion line for smaller and technical profiles.
The self-optimizing and digitally controlled extrusion line regulates all relevant operating resources such as material usage, cooling water, vacuum levels, energy (entire line), and the produced end product through automation.
Shorter setup times through quick-change system without the use of tools.
Optimal support for calibration through the use of vacuum tanks, spray tanks, and water tubs
Up to 90% less energy consumption compared to conventional vacuum pumps and more consistent profile quality.
Up to 55% energy savings: Vacuum supply in the dry area with frequency-controlled vacuum pumps, in the wet area with a separation tank including a side channel blower and water pump.
Higher energy efficiency with low investment costs: The extraction unit allows all energy efficiency modules to be used for the post co-extrusion unit as well. The extraction unit is directly connected to the last cyclone unit via an extension pipe.
Application: Post Co-Extrusion
Breakage Protection for tank lids and reduced risk of injury.
Longer production times, controlled process reliability, higher energy efficiency and optimization of good production through automatic correction of deviations
By local cooling, profile dimensions are adapted during ongoing operation. This means for you: Reduction of machine downtimes and capacity losses, stabilization of profile quality and production process, and reduced cooling water consumption.
No sticking of internal webs and secure production even for complex multi-chamber profiles.
Digitally controlled alignment of the calibration table on all spatial axes. All data is recorded, stored, and can be precisely reproduced for future productions.
Through precise profile measurement during the production process, the modules for cooling and air control can automatically respond to deviations. Your advantage: higher stability in profile quality and the production process.
In combination with an inline profile measurement, the functions of e:MAC and e:MCC can be used to keep dimensions permanently within predefined limits.
Quiet and energy-efficient profile drying at the end of the tool tank.
Precise insertion of gaskets at the end of the extrusion line
Pre-orientation station for the gasket
Profile contour plate with carbide inserts for pressing in the gasket
Mounted at the inlet of the haul-off
Application: Caterpillar haul-off
Gentle haul-off without affecting profile geometry and optionally integrated cutting and control units.
Higher machine utilization and reduction of scrap and downtimes through automatic corrective actions in case of profile slippage.
Less setup time, more efficiency: With the side adjustment of the upper track, special cleats can be adapted to the profile geometry. In combination with the central digital control system, the correct position of the upper track is automatically retrieved.
Highest precision and optimal cutting quality through digitally controlled movement.
Unparalleled Precision through central digital control.
The perfect solution for a fast cutting sequence in the production of small profiles
Longitudinal or transverse cutting unit for chipless cutting of foam panels or other panel profiles.
Precise separation of your profiles at widths up to 1000mm
Perfect cutouts and highest repeat accuracy at up to 14 m/min – precise, fast, reliable!
Faster production processes, continuous quality control and corrections through automations in measurement and profile placement.
Fast and precise separation of good profiles and rejects.
Through precise measurement of profile weight, good production and scrap are automatically separated.
Digital recording of actual profile weight at the tilting table.
Left/right ejection of profiles (separation of production/scrap)
Efficient profile depositing, especially for short profile sections
Simple tilting of profiles up to a length of 6,000mm
Automatic profile discharge for profiles up to 6,000mm in length
Used Machines.
Price: 65.000 € Year of manufacturing: 2000 – 2002
8 complete extrusion tools for a 5 chamber turn-tilt system with a system width of 70 mm.
What Customers have to say about us.
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We want to extend our appreciation for the collaborative efforts on the recent project in which we were looking for a digital extrusion line that produces a stable profile quality. Your dedication and expertise were indispensable, and they played an important role in the success we have achieved.
The way Extrunet seamlessly integrated their experiances and ideas into our vision showcased a level of commitment that sets a remarkable standard.We have deeply valued the contributions of Extrunet and look forward to future collaborations.
Erik Kooistra
Directeur Polytech -
Extrunet ist es mit der EVO1 gelungen einen erfolgsversprechenden Schritt in die Zukunft zu gehen und somit ungeahnte Potenziale in der Fensterprofilextrusion aufzuzeigen.
Magnus Baumann
Global Head of operational technology and maintenance