Precision meets flexibility
The requirements for profile extrusion are becoming more and more complex – regardless of whether the profiles are to be milled, punched, embossed, formed, etc. afterwards.
Ideally, everything should be done inline in order to work cost-effectively and efficiently.
As a full-service provider in profile extrusion, extrunet is also your point of contact here and offers inline processing systems for many different areas.
Your advantages with extrunet inline machining systems
-
Processing during extrusion
In conventional extrusion, profiles are first produced, stored and then processed in separate processing centers. Inline processing, on the other hand, carries out all the necessary processing steps directly during the extrusion process. No subsequent work step is necessary.
Reduction of throughput times by up to 30–50%
because the profile is ready for use or delivery immediately after the extrusion process.
No separate processing centers required
By eliminating the need for separate processing machines, you avoid production bottlenecks or waiting times due to additional production steps.
-
Savings in personnel and machine costs
The elimination of separate processing centers and the reduction of manual work steps result in significant savings in personnel and machine hours.
Less space required in production
Separate processing centers are no longer required, thus saving a lot of space.
Less material waste due to precise processing
Exact and repeated processes minimize waste to the absolute minimum. The display in the control system also makes this transparent and comprehensible in real time.
-
Controlled processes and synchronized material flow ensure that the processing steps are precisely matched to the extrusion speed. This prevents inaccuracies that could arise during manual reworking. No manual reworking is therefore necessary, since all processing steps are carried out inline.
-
Resource utilization improves because less material is wasted and processing is integrated directly into production. At the same time, energy consumption decreases due to less machine running time.
-
The inline processing can be adapted to different materials, profile shapes and processing steps.
-
All processes are integrated into the line control – so, in combination with inline control systems, productions can be 100% monitored and automated actions can be set when defects are detected.
inline machining centers
Perfect cutouts and highest repeat accuracy at up to 14 m/min – precise, fast, reliable!
All in one! Reinforcement fabric is welded to the plastic profile during the extrusion process.
An inline sawing and punching combination in profile extrusion enables significantly more efficient and economical production with high quality.
Double-strand inline printing with only one print head.