From Data to Foresight: The Next Step in Profile Extrusion

With the introduction of e:DIGI, we are moving from data collection to true data intelligence. Because collecting data is no longer enough — the real value lies in understanding it.

e:DIGI continuously analyzes your production environment, documenting and visualizing every line and every parameter in real time. More importantly, it transforms this data into actionable insights — long before human intervention becomes necessary.

Imagine detecting process instability before it affects quality.
Identifying performance drops before they impact output.
Anticipating maintenance needs before unplanned downtime occurs.

This is predictive extrusion — and it’s happening now.

Centralized Control with e:CCS

Building on this intelligence, extrunet introduces e:CCS – the extrunet Central Control Station.

e:CCS is a web-based control and parameterization platform that enables the centralized management of multiple extrusion lines — across machines, lines, and even locations.

Powered by e:DIGI (read & write), e:CCS allows you to not only monitor but actively control your production environment in real time.

Through an intuitive user interface, machine parameters can be:

• Viewed across sites

• Adjusted centrally

• Transferred instantly to one or multiple lines

But e:CCS goes far beyond manual control.

It enables the creation, storage, and execution of predefined command sequences — allowing complex processes to be automated and standardized. These sequences can be triggered manually or automatically based on specific events.

For example, processes like tear-off detection (Abrisserkennung) can be handled automatically — ensuring immediate, consistent reactions without operator delay.

The result is a fully connected and synchronized production environment where:

• All lines are controlled centrally

• All locations operate on the same standards

• All processes become reproducible and scalable

Why it matters

With e:CSS, extrusion operations reach a new level of efficiency and control:

• Save time through centralized parameter management across all lines

• Increase process reliability and product quality with automated command sequences

• Reduce manual effort while improving consistency

• Enable fast, standardized adjustments — without the need for on-site intervention

Together, e:DIGI and e:CSS transform extrusion into an intelligent, connected system — where machines don’t just run, but actively support decision-making and optimize performance.

extrunet is turning digital extrusion into reality — paving the way toward lights-out production and setting new benchmarks as a technology leader in digital profile extrusion.

The future doesn’t just react. It predicts — and it controls.